Skip to content
Confidential

AI Innovation Sprint

Strategic Roadmap &
Investment Case

Cleveland-Cliffs Inc. — 4 sites, 2 industries, 175 initiatives consolidated into a $22.6M program delivering $103-344M/yr in annual value.

At a Glance

  • 4 Sites Visited


    Cleveland Works, Middletown Works, Tilden Mine, Burns Harbor — spanning integrated steelmaking and iron ore mining.

  • 175 Initiatives


    Identified through 40+ deep-dive practitioner conversations across all four sites over 10 weeks.

  • 10 Corporate Projects


    Consolidated into cross-site programs with named champions, phased investment, and milestone gates.

  • $22.6M Investment


    Template-derived program cost across 3 phases over 24 months. Two projects already active.

  • $224M/yr Base Value


    Three-scenario model: $103M conservative, $224M base, $344M optimistic. 9.9x ROI at base case.

  • 2 Projects Active


    PRJ-10 Concentrator ($312K charter) and PRJ-03 PdM (~$236K PoV) launched before readout.


  • Main Report


    The 7-chapter strategic report: thesis, landscape, architecture, project roadmap, methodology, and economics.

    Start with the Executive Summary

  • Site Roadmaps


    Standalone documents for each plant manager — project sequencing, investment rationale, and champion accountability.

    View site roadmaps

  • Evidence Binder


    61 site projects, 175 initiative cards, and bottom-up financial formulas. Every dollar traces to a card here.

    Browse the evidence


Site Overview

Site GM H1 Investment Key Entry Projects Status
Cleveland Works John Stubna ~$776K PRJ-01 (Ops-Maint), PRJ-03 (PdM) PdM Active
Middletown Works Dave Reinhold ~$612K PRJ-06 (Procurement), PRJ-04 (Quality) Sequenced
Tilden Mine Ryan Korpela ~$996K PRJ-10 (Concentrator), PRJ-09 (HPGR) POV Active
Burns Harbor Taylor Murphy ~$1.5M PRJ-08 (Chemistry), PRJ-07 (Shipping) Sequenced

Already Underway

PRJ-10 Concentrator Optimization — $312K Phase 1 charter submitted (Tilden). Chad Asgaard's March 24 directive.

PRJ-03 Predictive Maintenance — ~$236K PoV charter in contract approval (Cleveland). Multi-asset 8-week pilot.